500k+ annual units
ZEK started working with Walmart in 2022 across stick vacuums, vacuum cleaners and spot cleaners, creating a multi-category supply structure.
Planning around the retail calendar
Using annual forecasts, ZEK prepared materials and production capacity in advance and aligned manufacturing and inspection with each shipping window. The 1601 stick-vacuum range exceeded 500,000 units in annual order volume.
Continuous improvement
Process and fixture improvements, together with pre-shipment sampling and retained production samples, strengthened batch consistency and traceability.